Process General īlisks can be produced with several different manufacturing processes, including CNC milling, investment casting, electro chemical machining, 3D printing, or welding. Integrally bladed rotor blades must undergo rigorous harmonic vibration testing as well as dynamic balancing to an extremely high standard, since the natural damping of the dovetail attachment of a typical turbine blade is no longer present. Maintenance of this nature cannot be done on the flightline and often must be performed at a specialized facility.
#FOTO BLISK FULL#
Disadvantages Īny damage to integrally bladed rotor blades beyond minor dents requires the full removal of the engine so that the rotor may be replaced or, if possible, replacement blades welded on. Įfficiency improvements of up to 8% are possible.
#FOTO BLISK CRACK#
The elimination of the dovetail attachment found on traditional turbine blades eliminates a source for crack initiation and subsequent propagation. This eliminates the need to attach the blades to the disk (via screws, bolts, etc.), thus decreasing the number of components in the compressor, while at the same time decreasing drag and increasing efficiency of air compression in the engine. Instead of making bare compressor disks and attaching the blades later, blisks are single elements combining the two. The GEnx already uses blisks in some stages. General Electric's Passport (formerly "TechX") engine uses blisks for both its main 52" fan as well as for 5 of its 10 high pressure turbine stages. PowerJet SaM146 engines used on Sukhoi Superjet 100s are also equipped with blisks. Įngine manufacturer CFM International is using blisk technology in the compressor section of its Leap-X demonstrator engine program, which has completed full-scale rig testing. The F-35B variant of the Joint Strike Fighter uses blisks to achieve short take-off and vertical landing. Examples include the Rocketdyne RS-68 rocket engine and the General Electric F110 turbofan. Since then, its use has continued to increase in major applications for both compressors and fan blade rotors. It was first used by Sermatech-Lehr (now known as GKN Aerospace ) in 1985 for the compressors of the T700 helicopter engine. Blisks may also be known as integrally bladed rotors ( IBR).īlisk manufacturing has been used since the mid-1980s. The term is used mainly in aerospace engine design. They may be additively manufactured, integrally cast, machined from a solid piece of material, or made by welding individual blades to a rotor disk. Each blisk consists of a single part instead of disk assembled with individual removable blades. Blisks generally have better aerodynamics than conventional rotors with single blades and are lighter.
It serves as a critical component of the engine compressor to allow a sufficient quantity of compressed air to enter the engine for combustion to occur. A CNC-milled, single piece axial compressor bliskĪ blisk ( portmanteau of bladed disk) is a turbomachine component comprising both rotor disk and blades.
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